Let's Perceive The Role Of Induction Bending

 

 

Building designers and engineers have been conjuring up crazy curved and twisted tube structures for years. They have been tasked with coming up with a unique design for a structure that would wow. Of course, tight radii are required to make tubes and structural parts curve wildly, therefore they can't be manufactured using traditional bending techniques.

 

A regulated and effective method for bending pipes is induction bending. During the induction bending process, local heating is delivered using high-frequency induced electrical power. In an induction bending machine, pipes, tubes, and even structural forms (channels, W & H sections) may be bent effectively. Hot bending, incremental bending, or high-frequency bending are other names for induction bending. Induction bending of pipe is the best choice for larger pipe diameters when cold bending methods aren't a possibility. An induction coil is positioned around the pipe that has to be bent, heating the pipe's circumference to between 850 and 1100 degrees Celsius.

 

Induction bending provides several benefits, including predictability, yet it is not appropriate in all circumstances. A major advantage for essential applications is the predicted wall thinning and ovality that results from well-regulated heat input and speed.

 

The approach minimizes welding, lowers the demand for thinner walls, and, ultimately, dramatically lowers total costs for the correct task. All of this enables the construction of intricate industrial structures as well as buildings with wacky curves and small bend radii.

 

Induction bending process:

 

The pipe or pipeline that has to be bent is set in the machine bed and hydraulically clamped.

 

Induction heating and cooling coils are positioned all around the pipe. The induction coil may be moved in three planes to guarantee consistent heating.

 

The necessary bend radius may be set by changing the radius arm and front clamp. One pointer serves to indicate the proper degree of rotation.

 

The pipe has markings for arc lengths. While a fixed radius arm arrangement applies the bending force to the pipe, it may be moved slowly.

 

Hydraulic pressure, water level, and switches are checked when everything has been set up properly, and the induction bending process is then started.

 

With a focus on P91 and P92 Air-Quench Induction Bends & Stainless Steel Induction Bending, DEE offers Seamless, Spiral, ERW, L.SAW & H.SAW types of induction pipe bends in the material grades of Carbon Steel, Alloy Steel, Austenitic Steel, Stainless Steel, Super Duplex Stainless Steel, stainless steel pipe fabrication.

 

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